Tube To Tube Sheet Automated MAG Welding Machine Horizontal / Vertical Position manufacturer from China Wise Welding Technology & Engineering Co., Ltd.

Tube To Tube Sheet Automated MAG Welding Machine Horizontal / Vertical Position

Place of Origin:

Zhejiang, China (Mainland)


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Tube To Tube Sheet Automated MAG Welding Machine Horizontal / Vertical Position

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Tube To Tube Sheet Automated MAG Welding Machine Horizontal / Vertical Position

Description:

Automatic welding procedures with high automation and welding efficiency.

Collector ring, integrating welding wire, compressed air and welding gas access, to realize infinite rotation without winding.

Through orientation tooling to realize automatic positioning function in torch, to compensate negative effect for tube tilting with below 3° angle.

Colored HMI touch screen with audio-visual and user-friendly interface. Welding parameters can be set by segments. 20 sets of welding specifications can be stored. Setting, invoking, modifying and saving on welding parameters via touch screen.

Pneumatic clamping, no need for manual support during working. One operator can operate several machines in the same time.

Compacted, convenience for operation and maintenance.

Applications:

Specialized for tube to tube sheet welding with orthogonal joints of convection tube bundle, smoke tube and air preheater tube box in boiler and pressure vessels industry, adopt MAG welding process, applicable to various materials such as carbon steel, stainless steel and so on.

Specifications:

Applicable Products	Boiler convenction tube bundle, smoke tube and air preheater tube box, etc.
Applicable material	Carbon steel, stainless steel, etc.
Tube-sheet connection type	Tube projection, tube flush
Welding process	MIG/MAG
Welding position	Horizontal, vertical
Applicable tube diameter	φ25mmφ89 mm(1-3.5in)
Applicable tube wall thickness	1.5mm6mm
Wire diameter	φ1mm
Wire spool	20KG
Cooling type	Air cooling
Shielding gas for welding	ArCO
Weight	6KG(excluding cable)
Dimension(mm)	465×200×200

Competitive Advantage:

Take φ51mm tube as an example

Item	Manual welding	MAG welding
Time for welding (single joint)	70-140s	18-30s
Weld quantity (8h/person/day)	100-200 nos.	700-800 nos.
Work piece pre-processing	Weld grinding	Weld grinding
Postwelding cleaning	Manual slag removal	No need
Worker labor intensity	High	Low
Appearance quality	Rough	Good
Material	Welding electrode	Welding wire and shielding gas
1Kg deposition metal cost (RMB) as reference	15.453	14.2664
Machine advantage: ensure welding quality, increase welding efficiency significantly, no need to rely on workers' skill experience, 10% of welding consumable cost and 60% of labor cost can be saved annually.